Atago US-α (1S) Ultrasonic Cleaner for In-Line Process Refractometers
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The Atago US-α (1S) Ultrasonic Cleaner is a specialized cleaning device designed to maintain the performance and reliability of in-line process refractometers. These refractometers are used in various industries (including food and beverage production, chemicals, pharmaceuticals, and more) to continuously monitor the concentration of liquids during production. The US-α (1S) ultrasonic cleaner ensures that the refractometer sensor stays clean and free of debris, which is critical for maintaining accurate measurements.
The US-α prevents debris from adhering to the prism surface of the PRM-100α, PRM-2000α and CM-800α. As with other fittings, it can be affixed in the piping system
- For 1S piping
Technical Specifications
Model | US-α (1S) |
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Cat.No. | 9113-00 |
Cable | Between ultrasonic cleaner and US-α power supply unit (5m) |
Power Supply | AC100V~240V, 50/60Hz |
Dimensions & Weight | ・ultrasonic device part 6.6×7.9×6.6cm,14kg ・power supply part 19.2×10×24cm,3.5kg |
Power consumption | 5VA |
Key Features of Atago US-α (1S) Ultrasonic Cleaner for In-Line Process Refractometers:
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Ultrasonic Cleaning Technology:
- The US-α (1S) utilizes ultrasonic cleaning to thoroughly remove dirt, scale, and other contaminants from the refractometer sensor.
- Ultrasonic cleaning uses high-frequency sound waves that generate microscopic bubbles in a cleaning solution. These bubbles implode, producing tiny shock waves that dislodge particles from the sensor surface, ensuring thorough cleaning.
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Compatibility with In-Line Refractometers:
- The US-α (1S) is specifically designed to clean sensors used in in-line process refractometers. These sensors are typically used for continuous monitoring in production lines, so it's crucial that they remain free of contaminants that could affect measurement accuracy.
- It is compatible with Atago's in-line process refractometers, making it an ideal solution for users of Atago refractometers looking to extend the lifespan and precision of their equipment.
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Efficient Cleaning Process:
- The ultrasonic cleaner operates with minimal intervention and can clean the refractometer sensor effectively without the need for manual scrubbing or disassembly of the sensor.
- This leads to significant time savings and helps ensure that the cleaning process is consistent and repeatable.
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Fast and Safe:
- The ultrasonic cleaning process is fast and efficient, reducing downtime in production lines. Since the cleaning process is non-abrasive, it also ensures that the sensors are not damaged during cleaning.
- The cleaner works well with various types of contamination, including oils, residues, and scale buildup, making it highly versatile.
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Built-In Safety Features:
- The US-α (1S) is equipped with safety mechanisms to ensure safe operation during use. These features prevent over-heating, damage to the refractometer sensor, and other potential operational risks.
- The US-α (1S) is equipped with safety mechanisms to ensure safe operation during use. These features prevent over-heating, damage to the refractometer sensor, and other potential operational risks.
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Compact Design:
- The US-α (1S) is designed to be compact, meaning it can easily fit into limited spaces in laboratories or production facilities.
- Its small footprint does not compromise its cleaning power, making it an excellent choice for facilities where space is a concern.
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User-Friendly Operation:
- The unit is designed to be easy to operate, with clear controls and settings that allow for hassle-free ultrasonic cleaning of refractometer sensors.
- It's an ideal solution for businesses that want to keep their process monitoring equipment in optimal condition with minimal effort.
How Ultrasonic Cleaning Works:
- Preparation:
- The refractometer sensor is placed in the cleaning solution inside the ultrasonic cleaner’s tank.
- The refractometer sensor is placed in the cleaning solution inside the ultrasonic cleaner’s tank.
- Ultrasonic Waves:
- The cleaner generates high-frequency sound waves (ultrasonic waves) that create tiny bubbles in the cleaning solution.
- The cleaner generates high-frequency sound waves (ultrasonic waves) that create tiny bubbles in the cleaning solution.
- Cavitation:
- As the bubbles form and collapse, they generate high-energy shock waves that remove dirt, scale, and other debris from the sensor's surface.
- As the bubbles form and collapse, they generate high-energy shock waves that remove dirt, scale, and other debris from the sensor's surface.
- Completion:
- After the cleaning process, the refractometer sensor is removed from the ultrasonic cleaner and dried. The sensor is now free of contaminants, ensuring that it can accurately measure the liquid's properties during the in-line process.
- After the cleaning process, the refractometer sensor is removed from the ultrasonic cleaner and dried. The sensor is now free of contaminants, ensuring that it can accurately measure the liquid's properties during the in-line process.
Applications of the Atago US-α (1S) Ultrasonic Cleaner:
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Food and Beverage Industry:
- In beverage and food production, refractometers are used to measure the concentration of ingredients like sugar, alcohol, and other dissolved solids.
- The ultrasonic cleaner ensures that the refractometer sensors stay clean, which is essential for maintaining product quality and regulatory compliance (e.g., ensuring the correct Brix or alcohol levels in beverages like wine, beer, and juice).
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Chemical Industry:
- In chemical manufacturing, refractometers monitor concentration levels of solvents, acids, bases, or other chemicals in real-time.
- The US-α (1S) ultrasonic cleaner helps keep the sensors in optimal condition, ensuring the accuracy of chemical concentration measurements.
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Pharmaceutical Industry:
- Pharmaceutical production processes require precise control over the concentration of active ingredients in solutions, which is monitored using in-line refractometers.
- The ultrasonic cleaner ensures that these sensors remain free of contamination, maintaining the accuracy of pharmaceutical formulations.
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Water Treatment:
- In water treatment plants, refractometers are used to monitor the concentration of chemicals or dissolved solids in the water being treated.
- The ultrasonic cleaner can help maintain the sensors used in these applications, ensuring continuous and accurate monitoring.
Benefits of Using the Atago US-α (1S) Ultrasonic Cleaner:
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Improved Measurement Accuracy:
- Regular cleaning of the refractometer sensor ensures that it continues to provide accurate, reliable readings, which is essential for maintaining product quality in continuous production processes.
- Regular cleaning of the refractometer sensor ensures that it continues to provide accurate, reliable readings, which is essential for maintaining product quality in continuous production processes.
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Increased Sensor Lifespan:
- By using ultrasonic cleaning, you can extend the lifespan of the refractometer sensor. Regular cleaning helps prevent the buildup of scale or other deposits that could damage the sensor over time.
- By using ultrasonic cleaning, you can extend the lifespan of the refractometer sensor. Regular cleaning helps prevent the buildup of scale or other deposits that could damage the sensor over time.
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Reduced Downtime:
- The ultrasonic cleaner is quick and efficient, minimizing downtime in production processes. It also helps avoid the need for disassembly or manual cleaning, further saving time and effort.
- The ultrasonic cleaner is quick and efficient, minimizing downtime in production processes. It also helps avoid the need for disassembly or manual cleaning, further saving time and effort.
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Consistency:
- Ultrasonic cleaning ensures that every sensor is cleaned consistently, providing uniform cleaning results across all refractometer sensors used in production.
- Ultrasonic cleaning ensures that every sensor is cleaned consistently, providing uniform cleaning results across all refractometer sensors used in production.
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Safety and Ease of Use:
- The US-α (1S) ultrasonic cleaner is easy to use, with built-in safety features that prevent mishaps during operation. The process is safe for both the sensor and the user.